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Index to Appendices

Appendix A. Prescription Dispensing Process

Appendix B. Multi-Version Drug Problem

Appendix C. Distributor Relabeling Problem

Appendix D. Exterior-Interior Packaging Problem

Appendix E. Bar Code and NDC Completely Different

Appendix F. Different 11-Digit NDCs Produce Same 10-Digit NDC

Appendix G. Bar Code Translation to NDC Problem

Appendix H. Pack Size Indicates Property of Product

Appendix I. Multiple Bar Codes Reference Same Drug

Appendix J. Various Types of Bar Codes on Drugs and Medical Supplies

Appendix K. Two Different Drugs Appear as only Different Package Sizes

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II.  Dispensing Errors - Cause and Prevention

We have analyzed dispensing errors in community and ambulatory pharmacies to determine how systems can be applied to prevent them.  We have been engaged for some time in funding independent research to find out how to absolutely minimize dispensing errors.  Some of these studies are soon to be published. 

The most basic dispensing errors are:

  • Prescription filled with wrong drug.

  • Prescription filled with wrong strength.

  • Wrong prescription label or auxiliary labels omitted.

An insurance company has reported that more than 80% of claims against pharmacists in the community and ambulatory practice settings arise from these basic mistakes. (Source: Baker, Kenneth R., Pharmacists Mutual Claims Study 1989-1997, Speech, National Association of Chain Drug Stores.)

Automated dispensing systems depend on drug product barcodes to prevent errors in both robotic and manual prescription dispensing processes.  I will describe these processes below in some detail.  Appendix A depicts these processes in actual operation.

1.  Most prescriptions are filled using countable tablets and capsules.  In robotic dispensing of countable tablets and capsules, they are poured into the robot’s dispensing cell and then automatically counted out into prescription vials by the robot as needed. 

a.  When refilling the dispensing cell, the barcode on the drug product (stock bottle) is scanned and matched to the bar code on the cell.  A picture of the tablet or capsule is displayed for further verification.

b.  Prescriptions are then transmitted to the robot and queued for dispensing.

c.  The robot verifies the barcode on the dispensing cell before it counts out the drug.

d.  Then the robot counts the tablets or capsules into the vial.

e.  Next the robot prints and applies the prescription label.  The label contains a barcode, a picture of the drug, descriptive information regarding the drug and auxiliary labels.

f.  The operator scans the label barcode and the system displays an image of the drug for final verification by a pharmacist.

 

There are more than 2,000 systems of this type in use today.  Pharmacists using these systems have claimed that it is almost impossible to dispense the wrong drug or strength, or attach the wrong label.

“I could tell immediately that with the barcode technology, the SP 200 would improve our error rate. The time-saving features of the ScriptPro system are evident as well.”

--Danny Cottrel

President, Brewton Medical Center Pharmacy, Brewton, AL

With bar code scanning, the SP 200 is virtually foolproof. It is extremely accurate on making sure the patient gets the right drug.”

--Dan Brown

Director of Pharmacy, San Joaquin General Hospital, French Camp, CA

2.  Prescriptions that are not filled using countable tablets and capsules are typically filled using prepackaged items such as inhalers, birth control packs, etc.  These are often called "unit-of-use medications" or "patient packs."  In robotic dispensing of patient packs, they are presented to the robot and automatically stored.  They are then picked by the robot for dispensing as needed.

a.  When presenting a patient pack to the robot for storage, the barcode on the drug product (patient pack) is scanned.  This identifies the drug to the robot so that it can be stored and tracked automatically.

b.  Prescriptions are then transmitted to the robot and queued for dispensing.

c.  The robot then picks the patient pack for dispensing.

d.  The operator then scans the barcode on the patient pack, again verifying its identification.

e.  Next the robot prints the prescription label and presents it to the operator for application to the patient pack.  The label contains a barcode identifying the drug, a picture of the drug, descriptive information regarding the drug and auxiliary labels.

f.  The operator scans the label barcode and the system displays an image of the drug for final verification by a pharmacist.

The robotic systems described above support efficient and accurate dispensing of most prescription drugs.  There are also systems that support the manual dispensing of prescriptions.  These systems use the barcode labels on drug products as well to prevent basic dispensing errors.

3.  For manual dispensing, the prescriptions are queued on the screen at a prescription filling station.  The operator uses the station to manually fill and label the prescriptions.

a.  The screen display shows the operator which prescriptions are to be filled.

b.  The operator fills a prescription by picking the required drug product and scanning its barcode at the station.  The filling is aborted unless the barcode scan confirms that the correct drug product has been selected.

c.  The station then prints the prescription label and presents it to the operator for application to the drug product.  The label contains a barcode, a picture of the drug, descriptive information regarding the drug and auxiliary labels.

d.  The operator scans the label barcode and the system displays an image of the drug for final verification by a pharmacist.

There are other dispensing errors that can occur:

Wrong prescription in bag provided to patient.

  • Wrong bag provided to patient.

  • Failure to provide all prescriptions.

  • Failure to provide counseling to patient.

Again, bar codes are used to prevent errors:

1.  When filling the bag.

a.  The station prints a barcode label for the bag that is to be given to the patient.  This barcode is unique and associates all prescriptions for the patient with the bag.

b.  Barcodes on prescription labels are then matched to the barcode on the bag.  The bag is not considered complete until all prescriptions for the patient have been scanned and matched.   

2.  When providing the bag to the patient.

a.  Patient presents card (or other document) with identifying barcode. 

b.  Scan of patient card prompts display of bag(s) to be provided.

c.  Bag labels are scanned for match to patient.

d.  Patient is prompted to obtain counseling and sign for receipt of prescription via electronic signature device.

These systems prevent errors by controlling and tracking every step in the dispensing process.  They record every action, every drug product and every person involved.  Barcodes form the electronic chain that holds the system together.  The electronic chain runs:

  • from the drug product barcode

  • to the prescription label barcode

  • to the prescription bag barcode

  • to the patient barcode

  • to the electronic signature of the patient that confirms receipt of the prescription and counseling

Attached to every link in the chain is the barcode of the person responsible for that step.  The final link is the patient's own signature.  Reports and inquiries are available to track the entire dispensing process.      

The first link in the chain is the drug product barcode.  Without that link, there can be no complete chain.

 

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